induction furnace slag crushing procedure

Slag conditioning effects on MgO-C refractory corrosion performance

Based on the attained results, a conditioned slag was designed and corrosion tests in the laboratory were carried out (cup-tests and induction furnace), for two MgO-C materials containing distinct ...

Effective Utilization of Induction Furnace Slag by …

Study existing system of slag utilization at Jadhao Steel Alloys. Collect industrial data for slag utilization in steel industries. To separate metal from slag of induction furnace to …

APPLICABILITY OF INDUCTION FURNACE STEEL SLAG …

Early tests on slag aggregate physical and mechanical properties, sturdiness, crushing value, shock strength, and structural stability revealed that it met standard [9, 10]. The SS fine aggregate can

Basic oxygen furnace slag: Review of current and potential …

1.4.2. The basic oxygen furnace (BOF) The BOF process forms part of the primary steel production route, which also incorporates the BF process. In a BF, the iron ore, limestone and fuel are continuously supplied through the top section of the furnace, while heated air is forced into the lower section (Geerdes, Toxopeus, & Van der fliet, 2009).The …

Mixture Proportion of Concrete Made with Slag Aggregates

The crushing procedure involves material waste and lacks means to control the grading, which results in poor quality concrete. ... Further, for all ratios of induction furnace slag replacement ...

Understanding Refractory Failure—A New Perspective

Slag can reduce furnace heat absorption, raise exit gas temperatures, increase attemperator spray-flow temperature, and interfere with ash removal or equipment operation. Slag is the formation of molten ash that is either partially fused or re-solidified ash deposits (ash fusion), formed based on the ash temperature and composition.

Inductive melting in steelworks

induction have been reaped by the Indian steelmaker Viraj Profile in Tarapur, Maharashtra, near Mumbai. This Feature Electric arc furnace Induction furnace Operation costs: …

Control of Slag and Insoluble Buildup in Ladles, Melting …

Figure 1: Typical slag buildup in a coreless induction furnace (gray shaded areas) The hottest area of medium and high frequency coreless furnaces is at the mid-point of the …

More Efficient Melting Using Mild Furnace Fluxes

Foundry X is a small, family-owned plant that had noticed unexpected "lining growth" in their 500-lb. coreless induction furnace. The slag build-up on the lining was increasing at the rate of 25 mm (1 in.) per day. ... but this procedure did not work. However, success was achieved only when continuous Redux EF40 (Patent 7,618,473B1 ...

Evolution of Tantalum Content During Vacuum Induction …

The slag chemistry was analyzed by crushing the used slag (skin and cap) to fine particles and compacting into small specimens. X-ray fluorescence (XRF) was used to obtain the metal chemistries. A Rigaku ZSX Primus II was used with NIST traceable standards with reported values accurate to 0.01 wt pct. Trace and tramp element …

Utilization of induction furnace steel slag based iron …

addressed [35]. Induction furnace steel slag has been uti-lized in concrete by our research team earlier [ 36 ] which reveals that it can be used as a partial replacement of natu - ral coarse ...

Economic Consequences of Insoluble Buildup on Coreless Melting

Historically it experienced extensive slag buildup on the upper sidewalls of its four three-ton medium-frequency coreless induction furnaces, in a semi-batch melting operation. With a newly installed silica lining, melting capacity is 1,525 tons/month with two furnaces running five days/week, 21 days/month.

Experimental investigation on the influence of …

Induction furnace slag (IFS) collected from a steel manufacturing plant was in the form of large slag chunks. Collected slag chunks were crushed in the mechanical …

The effect of replacing sand by iron slag on physical, …

At the same time brick mortar crushing and pull strengths improved by 10–13% at 50–75% replace-ment levels. The study concluded that, granular slag could ... 30%, 40%, 50% and 60% induction furnace slag. Compressive strength tests on mortar and con-crete were conducted and the obtained results indicated that ... Testing method and procedure

Reclamation of Induction Furnace Slag by Separation of …

Slag of induction furnace is crushed in pulverizer. These pulverizer is generally used to make powder of hardened sand mould. Crushing is done by means of hammer mounted on roller. Metal is separated by use of plate type magnetic separator. Used for lifting & …

Effective Utilization of Induction Furnace Slag by …

The paper presents examination of actuation warmer slag of ferrous foundry at Jadhao Steels and Alloys . From the results of the present study we can say that Induction Furnace Slag contain 12.5 percent of metal so that it minimize the adverse impact of disposal on the environment. IndexTerms – Electric induction furnace, Metal, Slag, Steel

Utilization of steel slag as aggregate in asphalt mixtures for

The thermal conductivity and microwave heating uniformity of asphalt mixtures basically decrease with the increase of steel slag content; while the surface temperature presents a contrary trend. Consequently, the suggested steel slag volume content is 40% and 60%; and the particle sizes of steel slag are selected as 9.5 mm, …

Recovery and purification of metallurgical silicon from waste …

Fig. 4 (a) shows the result of direct refining of the crushed silicon slag with the intermediate frequency induction furnace. The aggregation of MG-Si did not take place and the result indicated that MG-Si could not be moved effectively due to the electromagnetic forces generated by the medium frequency induction furnace because …

Effect of the lining and smelting technologies on …

A. S. Zavertkin. 174 Accesses. 3 Citations. Explore all metrics. Cite this article. Results are presented from studies of the reasons for the formation and growth of slag …

Pouring Furnace | Foundry

Pouring and Holding Furnace. Pouring and holding furnace designs are comprised of three key areas: the inductor, throats, and the upper case. Each of these areas faces specific challenges. Saint-Gobain Performance Ceramics & Refractories selects and supplies high grade refractory materials able to resist slag line corrosion and inductor ...

The Submerged Arc Furnace (SAF): State-of-the-Art Metal

The submerged electric arc furnace (SAF) has proven a versatile unit in numerous metallurgical applications for more than a century. Countless innovations have made this furnace type become the most commonly used furnace for increased metal recoveries and slag-cleaning operations. In many applications, SAFs are also employed …

(PDF) Induction Furnace -A Review

Abstract and Figures. A new generation of industrial induction melting furnaces has been developed during the last 25 years. Present practices followed in Induction Furnaces are discussed in this ...

An overview of utilization of slag and sludge from steel industries

Integrated steel plants utilize mostly five materials such as raw materials, air, water, fuel and power to produce steel. During the production of steel, 2–4 t of wastes are being generated per tonne of steel produced.The various solid wastes in the form of slags and sludges that are emerged from steel plants are blast furnace slag, blast furnace flue …

Materials | Free Full-Text | Impact of Induction Furnace Steel Slag …

This research investigates the flexural and durability performances of reinforced concrete (RC) beams made with induction furnace steel slag aggregate (IFSSA) as a replacement for fired clay brick aggregate (FCBA). To achieve this, 27 RC beams (length: 750 mm, width: 125 mm, height: 200 mm) were made with FCBA replaced …

Recovery and purification of metallic silicon from waste silicon slag …

The mixtures are smelted in a medium frequency induction furnace and the metallic silicon is separated from slag with the help of electromagnetic stirring technology under different heating power and holding time. The industrial tests for several thousand kilograms of silicon slag were treated and recovered by this technology.

Utilization of Steel Slag in Concrete as Coarse Aggregate

Considering these, it is concluded that 50% of recycled aggregate can be replaced by induction furnace slag that will result in superior mechanical and durability properties in recycled aggregate ...

Using foundry slag of ferrous metals as fine aggregate for …

The crushing process used with magnetic removal of existing ferrous material made it possible to crush FS with grain sizes of 0–2 mm and 0–4 mm;- ... Utilization of induction furnace steel slag in concrete as coarse aggregate for gamma radiation shielding. Journal of Hazardous Materials, Volume 369, 2019, pp. 561-568.

Mechanical properties of steel slag replaced mineral

Material. In this study, the basic oxygen furnace slag imported from JFE Steel Corporation (Japan) was used as shown in Fig. 1.The Los Angeles (LA) abrasion test was carried to obtain an indication of the desired toughness and abrasion characteristics of steel slag based on TCVN 7572-12 (or AASHTO T96).Three gradation types including B, C, D …

Evaluation of the Chromite Refractory Lining Condition …

type induction furnace. From this, the coreless type induction furnace is mostly used because they can be started on cold metal, they can be used for a bath-type operation and they provide uniform temperature control with localized overheating. The induction furnace body consists of four main parts such as furnace casing, induction coil ...

Missouri University of Science and Technology Scholars' …

Foundry G melts by induction furnace occasionally and on those days typically melts only one heat per day in a furnace. The variety in melting schedules resulted in wide differences in the percentage of heats melted in furnaces with hot linings (ranged from 0% to greater than 80%). Table 1 compares the furnace capacity and