high shear mixers

High Shear Mixer: What Is It? How Does It Work?

1. High shear mixers are used to emulsify, homogenize, disperse, grind and/or dissolve components of a mixture that is too difficult, expensive, or time consuming to be processed by ordinary mixers.
2. These machines operate by shearing the mixture composed of a dispersed phase and a continuous phase. During the shearing process, the dispersed particles or droplets are reduc…

1. High shear mixers are used to emulsify, homogenize, disperse, grind and/or dissolve components of a mixture that is too difficult, expensive, or time consuming to be processed by ordinary mixers.
2. These machines operate by shearing the mixture composed of a dispersed phase and a continuous phase. During the shearing process, the dispersed particles or droplets are reduced to smaller sizes ma...
3. The two main parts of a high shear mixer are the rotor and the stator. This assembly is known as the mixing head or generator. The region between the rotor and the stator, known as the shear gap, i...
4. An emulsion is created when two immiscible liquids are mixed, such as oil and water. Aside f…

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Design and development of high shear mixers

High shear mixers (HSMs), are also known as rotor–stator mixers (RSMs), have become a mainstream device for number of applications in the process industry, such as mixing, dispersion of particles in the solvent, emulsification, etc. A high shear mixer (HSM) is comprised of a driven mixing element as a rotor and proximity of fixed elements ...

High Shear Mixing Equipment

The highest quality High Shear Mixers offer power, precision, and versatility. ROSS High Shear Mixers have revolutionized mixing technology and processing efficiency in a …

Improve Your Liquid/Liquid Blending with High Shear Mixers

Silverson High Shear Mixers are able to achieve results unreachable to traditional stirrers and agitators due the precision engineered rotor/stator workhead. This workhead generates exceptionally high shear rates in a three stage mixing/homogenising process. Firstly the high speed rotor draws materials into the workhead where they are …

Industrial High Shear Mixers | Silverson Mixers

We are world leaders in the design and manufacturing of high shear mixers as well as specializing in Powder/Liquid Mixers, Sanitary Mixers and Disintegrator/Dissolvers. Our …

High Shear Mixing | High Speed Mixer | Rotosolver

One-piece clean-in-place (CIP) mix head. Meets 3-A sanitary standard #73-01 and USDA-AMS standards. Single shaft, obstruction-free design. All stainless mix head, shaft, drive and motor available. Optional secondary …

High Shear Mixers: A Guide to Mixing Chocolate

1. Uniform Mixing: High shear mixers can mix ingredients uniformly and disperse them evenly, resulting in well-blended chocolate products. 2. Efficient Mixing: High shear mixers can mix large amounts of ingredients efficiently and quickly, resulting in high production rates. 3. Reduced Processing Time: Due to their efficient mixing ability and high …

High Shear Mixers

Mixer, High Shear, 1 HP, S/st, Granulator, Key, Mdl KG-5 #S740785. View our inventory of stainless steel Used High Shear Mixers from in-tank batch mixers to high speed continuous options. Select from Quadro, Scott Turbon, Ross, Key and other manufacturers.

High shear mixers: A review of typical applications and …

1. Introduction. High shear mixers (HSMs), also known as high shear reactors (HSRs), rotor–stator mixers, and high shear homogenizers, are characteristic of high rotor tip speeds (ranging from 10 to 50 m/s), very high shear rates (ranging from 20,000 to 100,000 s −1), highly localized energy dissipation rates near the mixing head, and …

What Is A High Shear Mixer? Lancaster Products

Lancaster Products counter current High Shear Mixers excel in homogenizing, agglomerating, granulating, pelletizing and densifying in a single machine with increased yields, uniform quality and better mixing productivity than traditional mixing technologies. Our high shear mixers can: Mix and pelletize in one machine and one process.

Hindu Engineers High Shear Mixers| High Speed Mixer …

Batch/In-Tank High Shear Homogenizers are ideal for the Processes like Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any type of solid/powder into a liquid with consistent product quality and reduced processing time as compared to the conventional mixers. These mixers satisfy all the requirements for 100 …

High Shear Mixers

In a high shear mixer the combination of high speed and close rotor / stator tolerance creates a high energy zone where liquid / liquid and liquid / powder mixtures are rapidly homogenised. Mixer head design is matched to process requirements in order to achieve optimum particle size and maximise mixing efficiency, whilst minimising aeration. ...

World-Class Manufacturing. Worldwide Leadership. ROSS Mixers

We offer individual mixing, blending, drying and dispersion equipment, or completely integrated including automated controls and storage vessels. Our manufacturing facilities enable us to build economically on both large and small scale ranging from 1/2 pint to 100,000 gallons capacity. Find the right mixer for your process.

Industrial High Shear Mixers | Silverson Products

Mixers. At the heart of every Silverson high shear industrial mixer is a specially designed workhead. This precision-machined mixing workhead offers great versatility by allowing any machine to perform a wide range of mixing operations. The exceptionally rapid Silverson mixing action substantially reduces process times compared with ...

High Shear Mixers | Tetra Pak India

Tetra Pak ® High Shear Mixer – Batch Unit. Versatile mixing solution. A batch mixing principle is very versatile unit able to mix various product properties in one vessel. Faster mixing time, efficient in delivering high quality products. Vessel size: 100 – 3,000 litres with final output range from 500 – 12,000 litre/hr*

An Overview of Low Shear Mixers | Milton Roy

A low shear mixer generates three effects in the fluid: flow, turbulence and shear. Depending on the impeller type, the speed and therefore the power consumption, the lower the flow, the higher the shear. For example, for a turbine, energy is dissipated around the impeller as shear stress while a propeller will dissipate energy as axial flow.

Types of Mixers: Types, Applications, Benefits, and …

High shear mixers, known as high shear reactors (HSRS) or rotor stator mixers, are used for solid and liquid materials for emulsification, homogenization, dispersion, particle size reduction, and disintegration. …

Factors That Determine High Shear vs. Low Shear Mixing

High shear mixers have a high-speed rotor that forces the mixture outward against a stator to generate shear. These mixers mix, rotate, and agitate the batch. One particular type of high shear mixing, called dispersion, uses high levels of horsepower to create even higher levels of shear. In addition to combining the mixture, high shear …

High Speed High Shear Mixers In-Line Mixers

high shear mixers for processing and manufacturing industries worldwide. With customers in over 150 countries, and serving industries as diverse as food, pharmaceuticals, cosmetics, luboils and petrochemicals, Silverson has become the world leader in the field of high shear mixing. Time after time, companies specify Silverson mixers

Admix Rotosolver High Shear Mixer | Industrial Sanitary Mixer …

BENEFITS. High-intensity optimum shear. One-piece clean-in-place (CIP) mix head. Meets 3-A sanitary standard #73-01 and USDA-AMS standards. Single shaft, obstruction-free design. All stainless mix head, shaft, drive and motor available. Optional secondary impellers. dissolving, hydrating or suspension. Lab models and production sizes up …

Benchmix Lab Mixer | Benchtop Mixing | Admix

This compact benchtop unit combines power, speed and versatility – features include: Delivers up to 3 HP / 2.2 kW. Variable speed from 300 – 12,000 RPM. Processes .25-5 gallons (1-19 liters) Easily interchange high shear or low shear mixing impellers. Auxiliary pumping impeller optional. 316SS shafting and mix heads.

Design and Development of High Shear Mixers

High shear mixers (HSMs) find wide applications in industrial processes where intense mixing and dispersion of fluids play a vital role. In this work, the flow fields and mixing performance is ...

High Shear Mixer: The Ultimate FAQ Guide

The impeller normally rotates at a high speed ranging between 100 RPM to 500 RPM. It is due to that speed that it is able to dry the particles and disperse the granulating fluid into the shear mixer. The granulation liquid outside the rotor diameter is at a velocity higher than the velocity at the center.

Industrial Batch Mixers | Batch Mixer

Each mixer, with its precision-engineered Silverson rotor/stator workhead, far outperforms conventional mixers, cutting processing times by up to 90%, improving quality, product consistency and process efficiency. Silverson High Shear Batch Mixers will: Process from 1 to 8000 gallons. Eliminate agglomerates and fish eyes.

The Difference Between High Shear and Low Shear Mixing

Example of low shear mixing using the Electric 5-Gal High Speed Small Batch Lift Mixer. The hydrofoil provides the gentlest agitation with the least shear. Its blade profile creates nearly uniform flow with the minimum required horsepower input and is especially effective for materials that can be damaged by a high speed and therefore higher shear …

Industrial High Shear Agitators & Mixers Australia | Mixquip

A high shear mixer is an industrial mixing equipment used to efficiently blend and disperse materials by subjecting them to intense mechanical forces. It consists of a rotating impeller or rotor with disruptive elements that create turbulence and shear forces. This agitation breaks down particles, reduces sizes, and promotes uniform ...

High Shear Mixing with Ultrasonics

High shear mixers apply high shear forces into liquids and slurries in order to provide the uniform dispersing, blending, and emulsification of two or more liquid-solid or liquid-liquid phases. Ultrasonication generates high shear forces via acoustic cavitation, which occurs when high power ultrasound is coupled into liquids. ...

Tetra Pak High Shear Mixer, complete mixing solution

Tetra Pak ® High Shear Mixers B200-300A and B200-300VA - batch unit. If you need a mixing solution that's simply flexible, affordable and easy to operate, these models bring you possibilities to mix hundreds of different products in one single unit. Learn more⁠.

High Shear Batch Mixers Market Size: Unlocking Growth

New Jersey, United States,- Our report on the High Shear Batch Mixers market provides a comprehensive analysis of the current market size, industry trends, patterns and opportunities. With our in ...

High Shear Batch Mixers | Scott Turbon Mixer

Ideal for use in washdown environments, the TM model high shear mixer is used to rapidly incorporate and disperse the most difficult-to-handle ingredients. Applications: Powder wetting and dispersion. Gums and Rheology modifiers such as Xanthan gum, CMC, Carbopol. Mineral powders such as Titanium dioxide, Calcium Carbonate, Zinc Oxide.